Precision, efficiency and sustainability were three qualities we took into consideration on the architectural design for this Denmark-based company’s request for a foundry building for wind turbine production.

Baettr’s step into the Indian market for renewable energy production meant strengthening their physical infrastructure to build parts that enable wind turbines and establish the U.S, Europe export volumes. With a vision to build production capacity to 50,000 tonnes by 2025, we knew the structure had to have scalability options.
RSB approached the problem with a blend of sustainable development and cost effective features that would stay true to the company’s commitment to sustainability and the environmental footprint.

Our plans carefully shadowed the core services in the melting and casting of the metals to create these turbines. Each section of the building was made seamlessly accessible to the next, from the sand plant and molding plant to the cooling area and settling area. Owing to its environment-friendly design, this facility earned the highest grade in the Indian Green Building Council – the prestigious Platinum Green Certification.

Design Highlights:

Sustainable design approach. First Foundry Industry Industry to receive IGBC Platinum rating

Floors with plus or minus 2mm tolerance to facilitate

Floor Car to carry molten metal of a larger capacity (400T)

Heavy Capacity Furnace decks

Precast Prestressed pallets

Complete Modular Precast Design and Construction

Prestressed Precast Girder for heavy crane Upto 180T lifting capacity

Evacuation of heat without mechanical ventilation with Passive design approach

Utility cores are closure to the source

Vertical louvers to ensure to protect against all weather conditions and to avoid dust accumulation

Heavy Machine and dynamic foundation to carry static and dynamic loads

Currently carrying out expansion works of 4200 sqm